How much do custom shipping boxes weigh?

The weight of each mailer varies by size. See the chart below: - 5" x 3" x 1.5" weighs 1 oz. - 6" x 4" x 3" weighs 3 oz. - 6" x 5" x 2.25" weighs 4 oz. - 7" x 5" x 3" weighs 4 oz. - 8" x 6" x 3" weighs 5 oz. - 8" x 8" x 5" weighs 7.4 oz. - 9" x 6" x 4" weighs 5 oz. - 9" x 7" x 2.25" weighs 5 oz. - 9.5" x 7.75" x 4" weighs 8 oz. - 11.25" x 9" x 3" weighs 8 oz. - 12" x 9" x 2" weighs 9.1 oz. - 12" x 10" x 4" weighs 9.6 oz.

Full-Print Mailer Boxes

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Create packaging people can’t wait to open with custom mailer boxes. Available in quantities 1 to 3,000 – and orders over $100 ship free. See details

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Size (L x W x H)

Printed Areas

Inside & Outside

Outside only

Quantity

Make it love at first sight with every unboxing with mailer boxes.

12 sizes available
1/16" white E-flute cardboard
Vivid, full-color printing
Inside printing available
Durable, with front-tuck closure

Mailer Box Samples: Looking to see a pre-printed box before ordering your own custom design? Request a sample. Or view all of our packaging sample options here.

A personalized mailer

When it comes to making a strong impression with your packaging, presentation is everything – whether you’re an ecommerce business, event promoter or brick and mortar. Display mailer boxes are a great way to excite customers the moment your package is delivered. Personalize the outside and inside of your custom shipping boxes to show off your personality and your style. It’s a detail your customers may notice – and show off to others.

A variety of options

Available in 12 sizes, our shipping boxes are made of corrugated E-flute cardboard, sturdy enough to ship small to mid-sized items without the need for additional packaging. And the front-tuck opening creates an exciting moment with every unboxing.

Easy to design

Ready to create your one-of-kind packaging? First, choose the display mailer size that suits you. Then upload your own design, motto or logo to our 3D design studio (be sure to remove any die-lines to prevent them from getting printed). Make your design stand out by adding custom details like backgrounds or patterns. We’ll take it from there, and have your custom shipping boxes delivered and ready to use.

VistaPrint offers Full-Print Mailer Boxes design templates in assorted styles.

FAQs

Reviewed by 627 customers

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Mailer boxes

Mar 28, 2026 | Delphine P. |

Verified Buyer

Everything was top notch! From design to printing quality, shipping and assembly. . . This is my 3rd order of mailers, I am very pleased with the quality of the product and will order again!

Great quality

Mar 28, 2026 | Imani G. |

Verified Buyer

My custom mailer boxes for my small business came in perfect condition and great quality for an affordable price. I can always rely on VistaPrint for all my printing needs!

"Built like a tank, looks like a supermodel. "

Mar 27, 2026 | Diana C. |

Verified Buyer

"I’m officially in a committed relationship with these boxes. I was worried about 'commitment issues' with the design, but VistaPrint’s tool made it foolproof. They arrived looking sharper than a tailored suit and tougher than my morning coffee. If you want your unboxing to feel like Christmas morning, this is it. " My branding is literally wrapped in quality, and the front-tuck closure stays shut tighter than my jeans after Thanksgiving. The full-color printing is stunning, and the B-flute cardboard is sturdy enough to survive a delivery driver who thinks he’s an NFL quarterback!

“My Boxes have more main character energy than I do”

Mar 27, 2026 | Diana C. |

Verified Buyer

"I’m officially in a committed relationship with these boxes. I was worried about 'commitment issues' with the design, but VistaPrint’s tool made it foolproof. They arrived looking sharper than a tailored suit and tougher than my morning coffee. If you want your unboxing to feel like Christmas morning, this is it. " The 3D tool made me feel like I was a pro architect using their 3D design studio lol My branding is literally wrapped in quality, and the front-tuck closure stays shut tighter than my jeans after Thanksgiving. Absolute perfection. " The full color printing is so bright it might actually glow in the dark (okay, not really, but it’s very “Vibrant”. ) Unbreakable and Unmistakable

Logo issue and Box issue

Mar 23, 2026 | Jill S. |

Verified Buyer

Box did not have the proper cut outs for the box to fold correclty into box shape without added tape. Also, logo was not clear (that is how I ordered it, but had a black background). I was thankful you refunded my purchase.

Response from Vistaprint Customer Care Team:

It's sad to hear that the print and quality of the mailer boxes did not turn out as expected. We totally understand your disappointment and sincerely apologize for any inconvenience caused. Thank you for taking the time to reach out to customer care directly, so they can provide some assistance. We can assure you that this is not the type of service we pride ourselves on giving.

Displaying Reviews 1-5

No more guesswork. We take care of the entire design process, from brainstorming ideas to delivering the files to your account.

Frequently asked questions

See our “Overview” section for a video that walks through assembling your mailer for the first time.

After choosing the options that work best for you, upload your logo or image to our online design studio. There you’ll use the editor to customize your packaging look or use the tools to reimagine an existing image. Remember to remove the die-lines from your uploaded image, otherwise they will be printed along with your design. Pro tip: For a more vibrant print, we recommend designs with darker tones or colors. Then, select the custom options that work best for your packaging look.

The weight of each mailer varies by size. See the chart below:

5" x 3" x 1.5" weighs 1 oz.
6" x 4" x 3" weighs 3 oz.
6" x 5" x 2.25" weighs 4 oz.
7" x 5" x 3" weighs 4 oz.
8" x 6" x 3" weighs 5 oz.
8" x 8" x 5" weighs 7.4 oz.
9" x 6" x 4" weighs 5 oz.
9" x 7" x 2.25" weighs 5 oz.
9.5" x 7.75" x 4" weighs 8 oz.
11.25" x 9" x 3" weighs 8 oz.
12" x 9" x 2" weighs 9.1 oz.
12" x 10" x 4" weighs 9.6 oz.

We recommend clear packaging or poly tape to best show off and preserve your design. When packing, we recommend you overlap the tape and make sure the tape stretches several inches down the either side of the box.

E-flute is very thin (1/16") corrugated cardboard. It’s very easy to fold and is excellent for printing. Sturdy and crush resistant, it’s a good option for shipments – we do not recommend these mailers for very large or heavy items.

Yes, you can. There’s no minimum quantity order. Whether you need 1 custom-printed mailer box with your design to check the quality or a larger batch for your full order, we’ve got you covered.

Yes. You can order sample mailer boxes in all our available sizes. We'll send a box pre-printed with a sample design for only $4 – and get free standard shipping when you use code SAMPLEBOX at checkout. This way, you can get a feel for the quality and try out different sizes before you order your one-of-a-kind design in bulk. Order your sample mailer boxes now. And if you'd like to see your unique design in print, you can order 1 custom-printed mailer box on this page to make sure everything looks as you envisioned before placing your bulk order.