How much do custom shipping boxes weigh?

The weight of each mailer varies by size. See the chart below: - 5" x 3" x 1.5" weighs 1 oz. - 6" x 4" x 3" weighs 3 oz. - 6" x 5" x 2.25" weighs 4 oz. - 7" x 5" x 3" weighs 4 oz. - 8" x 6" x 3" weighs 5 oz. - 8" x 8" x 5" weighs 7.4 oz. - 9" x 6" x 4" weighs 5 oz. - 9" x 7" x 2.25" weighs 5 oz. - 9.5" x 7.75" x 4" weighs 8 oz. - 11.25" x 9" x 3" weighs 8 oz. - 12" x 9" x 2" weighs 9.1 oz. - 12" x 10" x 4" weighs 9.6 oz.

Full-Print Mailer Boxes

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Create packaging people can’t wait to open with custom mailer boxes. Available in quantities 1 to 3,000 – and orders over $100 ship free.
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Size (L x W x H)

Printed Areas

Inside & Outside

Outside only

Quantity

Make it love at first sight with every unboxing with mailer boxes.

12 sizes available
1/16" white E-flute cardboard
Vivid, full-color printing
Inside printing available
Durable, with front-tuck closure

Mailer Box Samples: Looking to see a pre-printed box before ordering your own custom design? Request a sample. Or view all of our packaging sample options here.

A personalized mailer

When it comes to making a strong impression with your packaging, presentation is everything – whether you’re an ecommerce business, event promoter or brick and mortar. Display mailer boxes are a great way to excite customers the moment your package is delivered. Personalize the outside and inside of your custom shipping boxes to show off your personality and your style. It’s a detail your customers may notice – and show off to others.

A variety of options

Available in 12 sizes, our shipping boxes are made of corrugated E-flute cardboard, sturdy enough to ship small to mid-sized items without the need for additional packaging. And the front-tuck opening creates an exciting moment with every unboxing.

Easy to design

Ready to create your one-of-kind packaging? First, choose the display mailer size that suits you. Then upload your own design, motto or logo to our 3D design studio (be sure to remove any die-lines to prevent them from getting printed). Make your design stand out by adding custom details like backgrounds or patterns. We’ll take it from there, and have your custom shipping boxes delivered and ready to use.

VistaPrint offers Full-Print Mailer Boxes design templates in assorted styles.

FAQs

Reviewed by 606 customers

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My vision brought to life

Mar 14, 2026 | Jasmine W. |

Verified Buyer

The boxes came out just as I envisioned them. Beautiful and perfect clarity! Highly recommend!

Beautiful and just like the picture

Mar 13, 2026 | Kenaisa A. |

Verified Buyer

This box was JUST like the image. I love it and will be ordering again.

Nice quality boxes

Mar 13, 2026 | Joli L. |

Verified Buyer

Boxes turned out great and customer service was very helpful

Great Quality Mailer Boxes at a Competitive Price

Mar 13, 2026 | Kristen C. |

Verified Buyer

The mailer boxes turned out great and look very professional. The quality exceeded my expectations, and the cost was very competitive compared to other printers I considered. I’m very happy with the final product and would absolutely order again.

Beautiful Quality and Perfect Color Accuracy

Mar 12, 2026 | Lynn T. |

Verified Buyer

I recently ordered a custom business box from VistaPrint and I couldn’t be happier with how everything turned out. From start to finish the process was smooth, professional, and the final product exceeded my expectations. The print quality and color accuracy were absolutely perfect. The colors matched exactly what I designed during the ordering process, which can sometimes be difficult with printed materials. Every detail from the logo placement to the sharpness of the text came out crisp, clean, and very high quality. The box itself feels sturdy and well made, which is important to me since presentation plays a big role in how my clients experience my brand. As a business owner and founder of Perfect Archistry, presentation and branding are extremely important to me. I specialize in PMU (permanent makeup) and serve clients in both Florida and Portland, OR, so I am very particular about the materials I use to represent my business. VistaPrint delivered exactly what I envisioned and the finished box looks polished, professional, and aligned with my brand aesthetic. I also appreciate how user friendly the design and ordering process was. It made it easy to customize every detail without feeling overwhelming. The final product looked exactly like the preview which gave me a lot of confidence when placing my order. Overall I am very impressed with the quality, accuracy, and professionalism of the product I received. It is clear that VistaPrint pays attention to detail and that matters a lot when you are running a brand that depends on strong presentation. If anyone is looking for reliable, high quality custom packaging or branded materials I would absolutely recommend VistaPrint. I will definitely be ordering again in the future. You can find my work on Instagram at @perfectarchistry.

Displaying Reviews 1-5

No more guesswork. We take care of the entire design process, from brainstorming ideas to delivering the files to your account.

Frequently asked questions

See our “Overview” section for a video that walks through assembling your mailer for the first time.

After choosing the options that work best for you, upload your logo or image to our online design studio. There you’ll use the editor to customize your packaging look or use the tools to reimagine an existing image. Remember to remove the die-lines from your uploaded image, otherwise they will be printed along with your design. Pro tip: For a more vibrant print, we recommend designs with darker tones or colors. Then, select the custom options that work best for your packaging look.

The weight of each mailer varies by size. See the chart below:

5" x 3" x 1.5" weighs 1 oz.
6" x 4" x 3" weighs 3 oz.
6" x 5" x 2.25" weighs 4 oz.
7" x 5" x 3" weighs 4 oz.
8" x 6" x 3" weighs 5 oz.
8" x 8" x 5" weighs 7.4 oz.
9" x 6" x 4" weighs 5 oz.
9" x 7" x 2.25" weighs 5 oz.
9.5" x 7.75" x 4" weighs 8 oz.
11.25" x 9" x 3" weighs 8 oz.
12" x 9" x 2" weighs 9.1 oz.
12" x 10" x 4" weighs 9.6 oz.

We recommend clear packaging or poly tape to best show off and preserve your design. When packing, we recommend you overlap the tape and make sure the tape stretches several inches down the either side of the box.

E-flute is very thin (1/16") corrugated cardboard. It’s very easy to fold and is excellent for printing. Sturdy and crush resistant, it’s a good option for shipments – we do not recommend these mailers for very large or heavy items.

Yes, you can. There’s no minimum quantity order. Whether you need 1 custom-printed mailer box with your design to check the quality or a larger batch for your full order, we’ve got you covered.

Yes. You can order sample mailer boxes in all our available sizes. We'll send a box pre-printed with a sample design for only $4 – and get free standard shipping when you use code SAMPLEBOX at checkout. This way, you can get a feel for the quality and try out different sizes before you order your one-of-a-kind design in bulk. Order your sample mailer boxes now. And if you'd like to see your unique design in print, you can order 1 custom-printed mailer box on this page to make sure everything looks as you envisioned before placing your bulk order.